Emerging Growth Potential of Tire Pyrolysis Projects in Africa

Cathy Wang • November 24, 2025

Africa is witnessing a rapid surge in urbanization, motorization, and industrial expansion, which collectively generate unprecedented volumes of end-of-life tires. With limited landfill space and growing pressure to curb uncontrolled dumping and open-air burning, the region has begun turning toward technologically viable resource-recovery solutions. Among these, a modern pyrolysis plant has emerged as a strategic asset. It converts discarded tires into pyrolysis oil, carbon black, steel wire, and combustible gas—products with strong commercial traction in both local and export markets.

The scale of tire accumulation, combined with new environmental regulations, positions tire pyrolysis plant as a timely and profitable sector across the continent.

Robust Availability of Feedstock

End-of-life tires are abundant in Africa due to aging vehicle fleets, limited recycling infrastructure, and low entry barriers for imported second-hand tires. In nations such as Nigeria, Kenya, South Africa, Ghana, and Tanzania, millions of tires are discarded each year. This stable and inexpensive input stream offers a significant economic advantage.

Key Advantages

  • Minimal competition for feedstock supply
  • Lower collection costs compared with developed markets
  • Presence of informal waste aggregators who support continuous sourcing
  • Such conditions create long-term predictability for project developers seeking secure supply chains.

Expanding Markets for Pyrolysis-Derived Products

A tire-focused pyrolysis reactor generates multiple output streams that align well with Africa’s industrial needs.

Pyrolysis Oil

The region maintains robust demand for alternative fuels due to fluctuating crude oil prices and intermittent refinery operations. Pyrolysis oil serves as an effective substitute for furnace oil and industrial heating fuels in cement plants, textile mills, and small-scale manufacturers. In some regions, there is increasing interest in upgrading the oil into transport-grade fuel, further expanding its commercial scope.

Carbon Black

Locally produced recovered carbon black (rCB) offers cost advantages for rubber goods manufacturers. It is used in shoe soles, conveyor belts, hoses, and molded rubber parts—markets that are growing alongside Africa’s manufacturing base.

Steel Wire

Recycled steel wire can be sold to scrap metal buyers or mini steel mills. The market for scrap metal remains consistently strong due to infrastructure development projects.

These diversified revenue streams reduce financial volatility and enhance project resilience.

Growing Regulatory Momentum

Several African countries are enacting or revising environmental policies to control tire waste. Extended producer responsibility (EPR) frameworks, landfill bans, and incentives for recycling-oriented investment are gaining traction. This regulatory shift is not uniform across all regions, but the overall trajectory favors technologies that minimize environmental burden.

Government agencies increasingly view tire pyrolysis as a formal solution with measurable impact, encouraging private sector participation and foreign investment.

Competitive Cost Structure

Africa’s competitive advantages are significant. Land acquisition costs are generally lower. Labor is affordable. Energy expenditure—though sometimes inconsistent—can be stabilized through internal gas recovery from the pyrolysis plant, reducing dependence on external fuel sources.

Operating costs remain favorable compared with Asian and European markets, enabling faster payback periods when projects are strategically designed.

Increasing Foreign Investment and Technology Transfer

International investors and equipment manufacturers are recognizing Africa’s unexploited potential in tire recycling. Partnerships are emerging that combine local market knowledge with proven pyrolysis technology. Financing mechanisms through development banks, impact funds, and green transition programs further strengthen project feasibility.

Technology transfer elevates operational reliability, ensures emission compliance, and enhances product quality, enabling African producers to access higher-value export markets for pyrolysis oil and rCB.

Regional Challenges and Mitigation Pathways

Despite promising prospects, developers must account for logistical, infrastructural, and regulatory variability across regions. Unstable grid power, fragmented waste collection systems, and administrative delays can affect project rollout. Mitigation strategies include:

  • Building robust feedstock aggregation networks
  • Integrating on-site power generation using syngas
  • Securing long-term offtake agreements
  • Establishing transparent environmental reporting systems

Such measures elevate operational stability and strengthen investor confidence.

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